Greenhouse Wiggle Wire Plastic Coating Machine

Wiggle Wire Plastic Coating Machine: Revolutionizing Greenhouse Wire Production

In the realm of greenhouse construction, the wiggle wire plastic coating machine by QualiWire® stands as a paragon of innovation and efficiency. This specialized equipment is designed to manufacture polyethylene (PE)-coated zigzag wiggle wires, which play a crucial role in securing plastic films in greenhouses.

QualiWire® has a long – standing reputation in the manufacturing of wiggle wire making equipment. With years of experience under its belt, the company has continuously updated and iterated its technology. As a result, the wiggle wire plastic coating machine boasts a mature technical foundation, ensuring stable operation. This high – quality equipment has found its way into many countries around the world, receiving unanimous acclaim from users.

Technical Specifications and Features

• Fully Automatic Operation: The machine is of the full – automatic type, which significantly reduces the need for manual intervention. It can complete a series of complex processes with minimal human input, from wire processing to the final packaging stage.
• Automatic Counting and Bundling: Equipped with an automatic counting and bundling function, it can accurately count the number of produced wiggle wires and bundle them neatly. This not only improves production efficiency but also ensures product organization during packaging.
• Space – Saving Design: Despite its comprehensive functions, the machine has a relatively compact footprint, occupying an area of L 15.6m, W 5.5m, and H 3.2m. This makes it suitable for various production workshops, even those with limited space.
• Power and Output: With a power consumption of 25Kw, it can achieve an impressive output capacity of 25 pieces per minute, translating to 1500 pieces per hour. This high – speed production rate can meet the large – scale demands of greenhouse construction projects.
• Customizable Mark Points: The machine allows for the customization of mark points, with a minimum of 4 or more available. This flexibility is valuable for different application requirements in greenhouse installations.
• Versatile Wire Compatibility: It can work with wiggle wires of various diameters, including 2.0mm, 2.3mm, and other custom diameters. Additionally, it can handle wires with lengths of 1.86m, 1.96m, and 2.05m, providing adaptability to different greenhouse designs.

Production Process

The production process of the wiggle wire plastic coating machine is a well – organized and integrated system:

1. Steel Wire Laying and Straightening: The process begins with the laying and straightening of steel wires. This ensures that the starting material is in the proper condition for subsequent processing, eliminating any kinks or bends that could affect the final product quality.
2. Bending and Forming: The straightened wires are then bent and formed into the characteristic zigzag shape of wiggle wires. This step is crucial as it gives the wires the ability to effectively hold the plastic film in place in greenhouses.
3. Alignment and Correction: After forming, the wire positions are aligned and corrected to ensure accuracy. This step guarantees that each wiggle wire has a consistent shape and dimension.
4. Electrical Heating: The wires are electrically heated, preparing them for the plastic dip – coating process. The heat helps the plastic powder adhere better to the wire surface.
5. Dip Powder Coat for Wire Body: The heated wires are dipped into a fluidized bed of plastic powder to coat the wire body. This PE coating provides protection against corrosion and enhances the wire’s durability.
6. Coating Curing, Leveling, and Cooling: After dipping, the coated wires go through a curing process to harden the plastic coating. They are then leveled to ensure a smooth surface and cooled down to solidify the coating.
7. Dip Powder Coat for Mark Points by Flame: Special mark points on the wires are coated with plastic powder using a flame – based dipping process. This method allows for precise coating of the mark points.
8. Coating Curing, Leveling, and Cooling for Mark Points: Similar to the wire body coating, the mark point coatings are cured, leveled, and cooled to ensure a high – quality finish.
9. Automatic Counting and Bundling: Once all the coating processes are complete, the machine automatically counts the wiggle wires and bundles them for easy storage and transportation.
10. Packing: The final step is packing the bundled wiggle wires, preparing them for shipment to customers.

Working Videos

The greenhouse wiggle wire plastic coating machine by QualiWire® is a highly efficient and reliable piece of equipment for greenhouse zigzag wire production. Its advanced features, versatile capabilities, and streamlined production process make it an ideal choice for manufacturers and greenhouse constructors looking to produce high – quality wiggle wires.