Wiggle Wire Plastic Coating Equipment, Greenhouse Zigzag Wire Production Line
wiggle wire plastic coating production equipment
wiggle wire zigzag wire production line
wiggle wire forming system machine

Wiggle Wire Making Equipment, Greenhouse Zigzag Wire Production Line

(1 customer review)

$100.00

QualiWire® has engaged in the manufacturing of wiggle wire making equipment for over years. The high-quality equipment operates stably and has been exported to many countries, getting unanimous praise.

TypeFull Automatic
Automatic Counting And BundlingYes
The floor area occupiedL 15.6m, W 5.5m,H 3.2m
Power25Kw
Mark points4 or more, it can be customized.
Production TimeAbout 30 days
Operation Person RequiredOne
Output Capacity25 pcs/minute, 1500 pcs/hour
Wiggle wire applicable to this equipmentDiameter :2.0mm, 2.3mm, or any other diameter
Length: 1.86, 1.96, 2.05m
SKU: 55 Category:

QualiWire® Greenhouse Zigzag Wiggle Wire Production Line is a specially-designed equipment. It is for manufacturing pe-coated zigzag wiggle wires used to secure plastic film in greenhouses. It has a high level of automation and integrates processes such as bending, forming, cutting, plastic dip-coating, counting and bundling, thus achieving more efficient and stable production.

This wiggle wire production machine is highly automated. It relies on an advanced system to orderly complete each process from wire feeding to finished product output, reducing manual intervention and improving production efficiency and product quality stability. At the same time, the equipment operates stably. Due to strict control in structural design and component selection, it rarely fails or experiences unexpected downtime even during long-term high-intensity operation. In addition, the equipment is easy to operate. One worker can operate one production line, and a skilled worker can operate three sets of equipment simultaneously, saving labor costs and improving production efficiency.

Working Process of Equipment

Steel Wire Laying And Straightening → Bending And Forming → Alignment and Correction of the Wire Positions → Electrical Heating → Dip Powder Coat for wire body→ Coating Curing,Leveling and Cooling → Dip Powder Coat for Mark Points by Flame → Coating Curing, Leveling and Cooling → Automatic Counting And Bundling → Packing

Video Demonstration

The entire production line will be disassembled and loaded into a 40 – foot container, and then shipped to the port of the buyer’s country. Meanwhile, to save shipping costs and make the most of the container space, the buyers usually add other goods, like 5 – 6 tons of QualiWire® PE powder (designed for wiggle wire) or products from other companies.

Loading-Equipment-to-Container2
Loading-Equipment-to-Container3
loading-for-greenhouse-zigzag-wire-production-equipment

Installation

  • Installation by Buyer:
    Should you prefer to install on your own, we will supply detailed installation instructions and, when necessary, video guidance.
  • Installation by seller:
    We provide paid installation services. The buyer needs to pay for the travel expenses such as visas, air tickets, accommodation for our technicians. In addition, an allowance of $100 per person per day is required (from the entry date to the exit date in the destination country).

Warranty

  1. The warranty period lasts for one year. During this time, non – artificially damaged parts (excluding consumables) will be replaced free of charge.
  2. After the warranty period, for replacement parts, both the cost of the parts and transportation costs need to be paid.
  3. Our equipment can usually work under optimal conditions for at least 10 years. Technical services and support will be provided all the time.

This equpment is capable of producing wiggle wires of any diameter. The common diameters include 2.0 mm, 2.3 mm and 2.4 mm.

The commonly used steel materials include carbon steel wire and spring steel wire, either non-galvanized or galvanized ones.

The adhesion of the coating on galvanized wire is slightly weaker, as the zinc layer weakens the adhesion of the plastic coating. However, the plastic coating provides a second layer of protection for the wire, so the galvanized wire with a plastic coating is more popular.

The corresponding steel grades are No. 55 or No. 65. Since the hardness of No. 65 steel is too high and it is rather difficult to operate, No. 55 steel is often the more preferable choice.

Regarding the equipment, the buyer needs to prepare the following items on their own.

  1. LPG Gas
  2. Screw Air Compressor (15kw recommend)
  3. Air Storage Tank (1m³)

The production cycle is usually 30 days, but may be 40 – 50 days in peak seasons. We always strive to finish as early as possible.

The following information is required to confirm before production:

  1. The length of wiggle wires to be produced. The commonly used length is 1.86m, 1.96m, 2.05m. The equipment only produce one type length by default.
  2. The Voltage which you use in your country.
  3. The number of mark points on the wiggle wire. By default, the equipment is designed according to the configuration of 4 mark points.

First part of the payment shall be made before production, second part before shipment, and the third part after installation.

Approximately 0.5kg per mark point per hour. This is the theoretical value, and it is also related to the size of the flame and the ambient temperature.

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    1 review for Wiggle Wire Making Equipment, Greenhouse Zigzag Wire Production Line

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